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Thermal masonry mortar

Malta Block 600: the thermal mortar for block masonry

Malta Block 600 is a pre-mixed mortar made of selected hydraulic binders and virgin EPS beads of 2–3 mm. It weighs about 600 kg/m³ when dry and has a conductivity of 0.158 W/mK: it is the laying mortar of the SMARTBLOCK® system and suits any masonry in insulating clay blocks or lightweight concrete blocks.

Malta Block 600
  • 0.158λD W/mK
  • M2.5EN 998-2
  • A1reaction to fire
  • ≈ 5 m²per 50 L bag

With a traditional mortar, every bed joint becomes a line that leaks heat through the wall. Malta Block 600 has a conductivity much closer to that of the block, so the joint does not become a thermal bridge and the wall works as one insulating layer.

Technical data

StandardEN 998-2, masonry mortar
Strength classM2.5 (> 2.5 N/mm² in compression)
Flexural strength> 0.69 N/mm²
Thermal conductivity λD0.158 W/mK
Density (dry mortar)about 600 kg/m³
Reaction to fireEuroclass A1
Water absorption0.09 kg/(m²·min⁰·⁵), class W2
Vapour permeability µ13
Soluble chlorides< 0.02%
Initial shear strength0.15 N/mm² (tabulated value)

Malta Block 600 data sheet · PDF EN

How to use it

  1. Mix each bag with 15–18 litres of water for 5–10 minutes, with a paddle mixer or a concrete mixer. Check the water quantity whenever you start a new pallet.
  2. The substrate must be free of dust, efflorescence, oil and grease. In hot weather, wet the clay blocks first.
  3. Apply between +5 °C and +35 °C, never in direct sunlight.
  4. In the SMARTBLOCK® system the first course is laid on cement mortar; all following courses, the sealing of chases and the finishing of openings are done with Malta Block 600.

Packaging and yield

  • Bags of 50 litres of mixed product.
  • Pallets of 40 bags (44 or 48 on request).
  • Yield: 1 bag for about 5 m² of masonry.
  • Use within 6 months; if stored properly it keeps its properties beyond 12 months.
Malta Block 600 applied on SMARTBLOCK blocks

Need Malta Block 600 for a project?

Tell us thickness, square metres and site location: we will reply with availability and conditions.